A very interesting comment....

Keeping in touch with existing and potential customers is proving to be just as important and informative during the Covid-19 crisis as during more “normal” times.

Finding out customers plans for the future, and there will be a future, is extremely helpful for our forward planning so that in the coming months, when a semblance of normality returns,  we will best be able to help our customers.

One conversation with a customer threw up an interesting observation.

Axtec OnBoard Axle Load Indicator

He called to check how our plans were progressing regarding installing his system. The sooner the better according to him as he felt his drivers saw the current crisis as a good excuse to try and, in his words “get away with murder.”

What was concerning him was the number of vehicles he saw leaving his site which he was convinced were overloaded.

And currently he has no means of checking them.

Working in an industry that relies heavily on sub-contractors, a large number of which are currently not operating, his own staff were having to pick up the extra workload and this was leading to additional weight being put on vehicles.

Very difficult to be too critical of the drivers as they are just trying to do their best in very trying circumstances.

But it is well known that overloading has an adverse effect on many major parts of a vehicle, but what is less widely known is that if a vehicle found to be overloaded is involved in an accident, the insurance may be invalidated.

There are other hidden costs too – overloading wears out tyres, clutches, steering and braking components before their time – meaning an increase in maintenance costs.

And an overloaded vehicle uses more fuel too, one of the major costs of running any transport operation.

As for our customer, plans are well in hand to get his system installed quickly but just as importantly safely for both his staff and ours.

So that he can be confident his drivers are doing their job legally, not risking his O-licence and keeping his maintenance and running costs down.

What do Red Forge customers do now that company has ceased trading?

Well, Axtec, has stepped forward to offer a rescue package to existing Red Forge customers.

The incentive comprises a £500 trade-in for any Red Forge system upgraded to an Axtec OnBoard Load Indicator. Moreover, the new Axtec OnBoard Axle Load Indicator for 2020 offers enhanced reliability and even better accuracy than before.

The £500 trade-in offer applies to anyone with a Red Forge load indicator system and means that some customers may even find themselves financially better off.

Red Forge customers - get a £500 trade in on Axtec OnBoard

Axtec’s market leading OnBoard Load Indicator features a simple colour numeric and graphic interface, plus the cost-saving customer reset facility to help keep service costs down.

And why keep your vehicles in the yard waiting for an engineer to arrive when you can do the reset yourself at a time that suits you?

Weight data can be saved automatically and downloaded via USB for analysis.

Unlike other systems Axtec OnBoard rarely, if ever, needs a full calibration. Customers can perform a very simple system reset themselves, which goes a long way to keeping service costs to an absolute minimum.

All management functions are password protected, while no manual controls are accessible by the driver or crew, preventing tampering. Importantly, Axtec OnBoard requires no additional driver training.

Axtec OnBoard displays axle weights in an intuitive traffic light configuration; green for legal weights, amber as maximum limits are approached and flashing red to indicate an overload.

Outputs to tracking devices are provided as standard, while enhanced functionality allows for more detailed information to be obtained via telematics rather than simply overload alert.

And then there are the numerous camera connectivity options as well.

So Red Forge customers – why not take advantage of this unique trade in offer and upgrade your system?

You would have a high accuracy system that is future proofed and could save some money as well.

Do not automatically trust declared weights, invoices or delivery notes..

Such is the advice from DVSA in trying to prevent overloads.

They also make it clear that the operator holds the responsibility for overloading not the customer.

It is though perfectly acceptable to drive to check weigh on a local weighbridge and also to drive somewhere practical to remove any excess weight.

There may not be a suitable weighbridge locally, certainly readily available axle weighbridges for public use can be hard to find, and it may not always be practical to leave the yard to weigh.

A state-of-the-art solution is the Axtec OnBoard Axle Load Indicator.

Fitted on site usually in only a couple of hours, Axtec OnBoard shows all the axle weights and gross weight on a simple colour display.

Axtec OnBoard Load Indicator

Legal weights are shown in green, anything over 80% in amber and any overloads in flashing red.

Instant overload protection for your vehicle regardless of where it is being loaded.

No leaving the site, no weighbridge fees and no dispute as to whether the vehicle is overloaded or not.

Uniquely, Axtec OnBoard can be reset onsite by the customer.

So no expensive service routine visits, no keeping the vehicles in the yard waiting for an engineer to arrive and total control of how and when you keep the systems withing specification.

There are no manual controls for the driver to fiddle with or break and by connecting to a tracking device, real time information on any overloads can be made available.

And the latest version of Axtec OnBoard even offers a high accuracy version for those who need it.

Taking responsibility for ensuring your vehicles are not overloaded when loading at customers’ premises has never been simpler.

Keeping the vehicles safe by not overloading also has benefits in cost savings.

An overloaded vehicle will use more fuel and wear out the clutch, brakes steering and suspension quicker too.

So no need to rely on those declared weights, invoices or delivery notes anymore – Axtec OnBoard will tell you exactly what you weigh

Vehicles are getting heavier...

The drive for energy efficient vehicles means new emissions systems are needed and they always add to a vehicles weight.

But a new factor – electric vehicles - has recently come into the equation.

Quite simply batteries are the heaviest component of anything they are used in. And vehicles are no exception.

A big electric powered SUV will be considerably heavier than its diesel equivalent. A whopping 300 kilos heavier in the case of a recently launched electric SUV.

And that could raise issues for those firms running vehicle transporters.

Axtec Static Axle Weighbridge - ideal for weighing LCV's

How many of these new heavier cars can you get on the deck? And how do you distribute them to get the axle loads right?

And as anyone at DVSA will tell you, overloading can have serious consequences. In terms of the vehicle it affects all the major components, making it potentially unsafe to drive, but it also costs more in terms of additional fuel used.

Not only that it costs all of us as an overloaded vehicle will wear out the road surface far more quickly than a legally laden one.

For those operators delivering new vehicles on 3.5t flatbeds, checking the axle and gross weight before leaving the yard could become essential. And a regular requirement as the vehicle manufacturers have a habit of changing their designs.

The Axtec Static Single-Axle weighbridge is purpose designed for weighing 2-axle vehicles quickly and simply without the need for the driver to leave his cab.

It will weigh both axles of the vehicle in a matter of seconds showing axle and gross weights on a large external display with a ticket produced as well if required.

Simple to install and maintain and taking up virtually no room in the yard, the Axtec Static Single could be a solution for those professional and conscientious vehicle delivery operators who want to stay the right side of the law.

Van Overloads and How to Avoid Them.

Scrolling through the DVSA Twitter feed turns up some shocking incidences of overloading.

Vans that were up to 46% overloaded have been stopped and the operators prosecuted.

Overloading has a negative effect on all the major components of the vehicle. The brakes, steering and suspension are all adversely affected and pose a serious safety risk.

So serious is overloading that one removals firm was fined £48,000.00 for persistent offending.

A frequent claim is that there are not enough public weighbridges around anymore. That may be true but there are plenty of other options available especially if your work takes you to numerous loading points.

A cost effective option for 3.5t vans is Axtec OnBoard. Fitted on site in less than half a day, it shows all the information a driver needs all the time. Axle and gross weights are displayed as soon as the ignition is switched on. A full colour screen shows legal weights in green, anything over 80% is shown in amber and all overloads in flashing red.

Overloads can be reported by connecting the system to a tracking device or they can be stored in the onboard memory for later downloading.

Axtec OnBoard - Avoid Overloading YOUR Van

The system rarely if ever needs recalibrating but there is a simple customer function to reset the zero if necessary.

So no expensive visits by service engineers or taking the van to a workshop to be checked.

And if you change the van it can be de-installed and re-installed.

It’s a great way of avoiding a day in court and a hefty fine.

Are your vans running legally laden?

If you are unsure then contact us and we may be able to arrange a free on site survey or discuss your requirements in detail.

It’s a much cheaper option than an appearance in court.

How accurate is YOUR axle weighbridge?

The number of customers asking us to calibrate their axle weighbridges has risen sharply in recent weeks.

And all those customers are telling us versions of the same story – they don’t believe it is being done correctly by their current provider.

On being given the calibration specification being used, we were surprised to find that most of these axle weighbridges were only being calibrated up to 6 tonnes.

Given that most 44t artics have axles weighing 8t or more, calibrating to only 6t is bluntly, pointless.

There are two parts to getting a dynamic axle weighbridge calibrated correctly. One is to prove it works as a basic weighing machine. The other is to check that it does what it was designed to do – weigh axles on multi-axle vehicles accurately.

Testing a system with a capacity of 20t with only 6t of weights is far from sufficient to prove the former. And immediately throws into doubt the results from any dynamic testing.

Calibrating an axle weighbridge is not just a case of tweaking the indicator with a screwdriver. The concrete approaches and platform height are vital too.

Axtec have the only specialist test vehicle for axle weighbridges 

Yet one customer had documentary evidence that their weighing platform had not been lifted from the pit for nearly 20 years. So no height adjustment had been made in all that time.

Little surprise then that the systems are inaccurate. Some as much as 3t light.

Imagine the consequences of putting an extra 3t on your vehicle because the axle weighbridge had said it was underweight?

An axle weighbridge is unlike a simple platform scale and requires specialist equipment and knowledge.

Axtec have invested in a purpose designed test vehicle allowing us to calibrate systems up to maximum capacity.

But that is only part of the story.

Knowing what the approach levels are and being able to adjust the platform height are vital.

Maybe we can help you check out your axle weighbridge for accuracy?

Get in touch and we’ll see what we can do.

There's more than one way to protect against overloads.

In a meeting with a client last week, it was interesting to note how much they had to do to ensure compliance.

And we were approached to help resolve any overloading issues.

The ideal solution would be to fit Axtec OnBoard to all their vans. Axtec OnBoard shows front, rear and gross weights permanently on a simple graphical and numeric colour display. And drivers do not have to remember their legal weights as the system does it for them.

Legal weights are shown in green, anything over 80% is shown in amber and overloads are automatically highlighted in flashing red.

But with the whole fleet 100% on short term hire that might not be the most cost effective solution at the moment.

But doing nothing is not an option and fortunately there is  more than one axle weighing system to solve a potential overloading problem.

Axtec Static Single-Axle Weighbridge

The vans should be fitted out with specific racking and a specific toolkit. In theory, no chance of being overloaded. But keeping a check on those vehicle weights is vital.

A good option is to introduce a program of spot checks and the Axtec Static Single-Axle Weighbridge offers a solution.

Using the same frame, beam and load cells as the dynamic systems used for enforcement, the Static Single is purpose designed for operators of 2-axle rigid vehicles.

Simple to use – instructions and weights are shown to the driver in his seat on a large display – and designed for a long life, drivers and management would be able to check that vehicles are not overloaded every time they leave the depot.

Quickly, simply and accurately.

Axtec offer the widest range of axle weighing systems available from one company and we always offer best advice for any overloading issue.

And the Axtec Static-Single provides a great solution in the right circumstances.

We don’t have a problem….

Sometimes the people on the front line have difficulty persuading management that there is a concerning issue.

It’s something we encounter often where those on the ground actually operating vehicles on a daily basis are aware of an issue but those with the decision makers fail to see what the problem is.

Ignorance though is no defence.

Recently we were approached by a transport manager worried about potential overloads. The nature of their business meant drivers frequently worked away from base and thus responsible for their vehicles without any checks on their behaviour.

Axtec OnBoard Load Indicator

He sent a report to his senior management expressing his concerns. When he got a response form them it was - we don’t have a problem.

Frustrated at the negative feedback he asked if we could help. So we provided some weighpads to run some trials. And the results were astonishing.

Far from there not being a problem, several overloads were discovered. In fact one 3.5t van weighed in at an alarming 5.5t.

That’s more than 50% overloaded.

An overloaded vehicle causes significantly more damage to the road surface than a legally laden one. Damage that we all pay for through our taxes.

But a vehicle that badly overloaded is seriously dangerous too.

The consequences of that vehicle being involved in an accident could have been catastrophic with the brakes, clutch and suspension all affected by the excessive weight.

Vehicle weighing systems should not just be seen as an unnecessary expense to avoid prosecution. The savings in tyre, brake and clutch wear and the reduction in repair costs to the suspension will all mitigate the cost.

And in many cases over the years, operators have found they can actually increase the load on their vehicles, improve efficiency and reduce costs.

As for our client, armed with some real-life information from some of his own vehicles, he has resubmitted his report and is planning to fit the fleet with onboard load indicators.

Helping to gather evidence for hard pressed operators is all part of the Axtec service.

Unquestionably THE most accurate axle weighbridge in the world.

Achieving high accuracy from an axle weighbridge is not a simple task.

But achieving it, and then aiming for even greater accuracy, is something we always strive to do.

So to gain an Approval to Class 0.2, twice as accurate as the previous approval, is something we have worked hard for and are very proud of.

To gain that Approval, accuracy throughout the testing procedure, which involved a deadweight test to capacity and running the vehicle numerous times down the centre, the nearside and the offside of the platform, had to be within 0.1% at all times.

The Axtec Series 5000 Dynamic Axle Weighbridge was already the most accurate of its type in the world but now its Approved to twice the accuracy.

The Most Accurate Dynamic Axle Weighbridge in the World

Gaining such accuracy is all down to the precision manufacturing of the weighing platform and frame, the high tolerances required of the approach concrete and the care taken with the final installation.

There is more to getting good accuracy than just connecting some load cells to an indicator however good they may be as individual components.

There is more to the installation than just preparing the correct size pit in the ground.

And there is more to the calibration than just checking the accuracy when weighing test weights.

Gaining Class 0.2 Approval shows how important it is to get every stage of manufacturing, installation and testing right. Which is why we have all those disciplines in-house and can assure the quality and accuracy of the complete installation.

Getting the installation right means customers’ can be sure they are maximising loads on every trip without overloading.

It means the system can legally be used for buying and selling product by weight.

And it means the system can be offered as a Public Weighbridge and thus contribute a revenue stream to the business.

Only Axtec have the all of the skills necessary to achieve that level of performance.

The Perfect Place to Talk Business

We’re back at the NEC for Fleet Live next week and if last year is anything to go by it could be an interesting couple of days.

Exhibiting at events like Fleet Live is very important when your product is of a technical nature.

Mass market products with several suppliers all selling identical items can easily be bought online.  Just find the company selling it cheapest and place an order.

But where the product is more technical then a face to face conversation is essential.

Frequently clients have a good idea of their needs and even strong opinions about the best solution. But there is more than one type of axle weighing system and not all are suitable for every application.

Axtec OnBoard Load Indicator - See it at Fleet Live

So Googling what you think you need then buying the cheapest one on line could turn out to be costly mistake.

For instance, operators with vans out on the road all day with ever changing loads, any sort of system in the yard probably wouldn’t be the best option.

Overloading a van can have serious consequences. It affects all the major components – brakes, suspension, tyres etc.

Vehicles that have been involved in accidents can be weighed to establish if overloading was a factor and it has been known for insurance to be invalid if they are found to be overweight.

But preventing van overloads need not be expensive or complicated.

Axtec OnBoard shows front, rear and gross weights permanently on a simple to read colour display.

Drivers do not have to remember their legal weights as the system does it for them.

Legal weights are shown in green, anything over 80% is shown in amber and overloads are automatically highlighted in flashing red.

There are no manual controls making the system simple to use and drivers cannot say they don’t know how to use it. They simply have to look at it.

And whilst you can pay for a full calibration if that’s what you need, every system can be reset by the customer saving vehicle downtime and money.

So if avoiding overloads is a priority for you this year come and have a chat with us on stand H8 at Fleet Live at the NEC next week.

How many of your vans might be overloaded?

Two weighing exercises in recent weeks with two very different clients, one a utility company the other a housing association, but both operating very similar 3.5t vans.

The objective with both was to determine what if any incidences of overloading they were experiencing.

Both were aware of the dangers of overloading – it affects the brakes, steering, clutch, suspension, tyres and the basic safety of the vehicle – so were hoping that no issues would be found.

Using portable weighpads we arranged for a number of their vehicles to be weighed at different locations under supervision to ensure the pads were used correctly.

Checking for Van overloads Using Portable Weighpads

Whilst finding no overloads would have been ideal it was perhaps inevitable that some issues would be found.

Much to the clients’ disappointment, there were quite a few vehicles that caused concern. In one case 16% and in the other a staggering 20% of the vehicles were over their permitted weight.

Many more were very close to the limit and the addition of a passenger, more fuel or even marginally more in the load space and they would have been overloaded.

Most of the overloads were fairly minor and in isolation unlikely to attract a prosecution. But it has been known for insurance to be invalidated if an overloaded vehicle is involved in an accident and persistent, minor infringements would certainly attract the attention of the authorities.

Sometimes these weight checks can provide peace of mind but without going through the exercise operators are usually unaware if they are running legally laden or not.

One of these latest clients also operate larger vehicles and whilst the smaller 3.5t vans are not on the ‘O’ licence, any overloading offences must be reported to the Traffic Commissioner and could affect an application or renewal at a later date.

Are your vans running legally laden? If you think a free weight check might be useful help then contact us and we’ll be delighted to help.

Advice on axle weighing is always free from us!

Getting good advice when installing an axle weighbridge is vital. Putting it in the wrong location, not taking account site conditions, traffic or intended use might lead to an expensive mistake.

Which is why Axtec  take time to thoroughly understand what a system is going to be used for, where and by what vehicles.

Recently we were approached by a client needing to weigh vehicles for Type Approval purposes. The multi axle vehicles they were weighing meant that a dynamic axle weighbridge was called for.

A dynamic axle weighbridge needs perfectly flat approaches for a vehicles length either side of the platform because compensating axles will transfer weight from axle to axle when driver over uneven ground.

We discussed the application, vehicles and location with the client, surveyed the area and submitted a quotation for an installation that would do the job perfectly.

But someone was giving alternative, incorrect advice. It was suggested that the system only needed 3m either side of the platform to be flat. That it was ok to drive the front axles over the platform while the back axles were being driven over a roller brake tester. And that it would be ok to weigh the rear axles with the front axles travelling down quite a steep slope.

Axtec Dynamic with correct high tolerance approaches

But the client was basically being told that the vehicle and weighing machine could defy gravity.

Clearly this was incorrect and to install the system in such a way would have resulted in serious inaccuracies and not met the criteria for Type Approval weighing.

Even worst, the cost to correct it would be more than the cost of doing it right in the first place.

Weighing axles is not the same as other forms of weighing. Only one axle is on the weighbridge at a time and the rest of them are on the road surface either side of it. If the approach and exit to the platform isn’t to the right tolerance then serious weighing errors will be the result.

Advice from us on how to install a system is always free. And it will always be the right advice.

What a year that was!

It was 1988 – the year that Microsoft launched Windows 2.1, the year Paddy Ashdown became leader of the Liberal Democrat Party and the year singer Adele was born.

It was also the year that one of our clients installed their axle weighbridge. Now thirty years later having given excellent service the system is due for an upgrade.

Nothing has broken. Everything works, it has benefited from regular servicing after all, but one of the posts has been hit a couple of times by vehicles and exposure to the elements down by the Thames for all those year’s means it’s beginning to look its age.

And of course technology has moved on considerably since then.

When we build an axle weighbridge we build it to last. And whilst the processing technology and size and number of components has changed beyond all recognition, some things such as the design of the platform are still just as good today.

The Axtec weighing platform is built for heavy duty use. We advise customers to install it right in the roadway so drivers don’t have to divert to use it. That way they have no excuse.

Axtec Weighbeam - hard wearing so put it right in the exit!

A design that puts the centre of the load cell directly beneath the edge of the platform means there is no tipping motion which significantly reduces wear on the load cell mountings. Those mountings themselves are hardened stainless steel and even the shims used to adjust the platform height are stainless steel. Ideal for a life in a pit subject to moisture.

And the whole platform has a 300% Safe Overload Rating before it fails – strong enough for even the toughest applications.

This installation is only one of a good number that are 30 years old or more and still in every day use ensuring vehicles are not overloaded or maximising payloads.

It costs more to manufacture the platform to that design but an axle weighbridge represents a considerable investment for some people so it pays to install one that is going to last.

And with an indicator upgrade, this one will last a good few years yet.

Showtime!!

April is the time of year everyone who  is anyone in transport heads to the NEC for the CV Show.

Axtec have been supporting it in all its formats since day one and this year we’ll be on stand 5J102 in hall 5.

With just about everything available on the internet these days, are trade shows still relevant?

Surely buying everything these days is just a simple job of looking online, finding the cheapest price and clicking the order button?

Whilst that might be true of all manner of things, some products are more technical and require professional advice if they are to work at their best.

And that usually starts with a chat with a specialist – and where best to meet specialists in the transport industry than its premier industry event?

See you on stand 5J102 at the CV Show 24-26 April

Many show visitors come to see a specific product or supplier but it’s also a great way to pick up new ideas and find new solutions to old problems as well.

Technology in the transport industry does keep moving on after all.

We upgraded an axle weighbridge with some new software for one customer. He was having issues determining who was using the system and when but a brief chat about what he needed suggested that the Fleet Management Program would help.

Recording every tractor and trailer that weighed in date and time order with a report available whenever he wanted meant that he got exactly the information he needed.

And can now look out for efficiencies in his operation by knowing what his vehicles weighed and when.

Not every detail about a product or its options can be easily listed on a website.

Taking a day out of a busy schedule to visit the NEC may seem a wasted day but talking to an expert about a highly technical installation may well be the most productive thing to do that day.

So make a note of the dates – April 24^th,25^th and 26^th and we’ll see you there.

It’s not all about avoiding overloading!

An axle weighbridge is sometimes seen purely as a means to avoid overloading. A high cost, capital investment that only has a role in preventing a problem.

There is another aspect to installing a system which is often far more important, especially among major logistics providers.

Often the default position when trying to avoid overloading is to underload the vehicles.

Which can mean that a fleet is not being run as efficiently as it could be. Utilising the full load on every vehicle though, means that every trip is at optimum efficiency and profits are maximised.

There are other spin off benefits too.

Maximise Payload & Profit with an Axtec Dynamic Weighbridge

By checking every vehicle for optimum loading on every trip, a picture builds up of how efficient the fleet is being used and points up opportunities to make even greater efficiencies.

Is every 44 tonner fully loaded? Would smaller, less costly vehicles be of benefit? Could some of the vehicles be downplated? And what sort of mix should the fleet be?

Without accurate axle weight information it can be very difficult to make decisions on what vehicles should be in the fleet and how best to utilise them.

Some computer loading programs can help with ensuring vehicles are fully loaded but it is vital that the information they work with is kept up to date. What happens if a pack size changes and no one updates the computer for instance?

More than one client has made startling discoveries about their vehicle loading since installing a high accuracy Axtec axle weighbridge. One found they were sending half empty double deck trailers out on some runs for instance. Now questions can be asked and efficiencies made.

Sometimes running a half empty vehicle is unavoidable. But maximising loads most of the time with an accurate axle weighbridge would certainly add to profits.

And the cost of routine maintenance is....

Any device for measuring loads will need checking possibly adjusting occasionally to bring it back into specification.

And with Axtec OnBoard the cost is nearly always nothing.

We have a customer who has many hundreds of our OnBoard Load Indicators installed at branches all over the country.

One of the branches queried the accuracy on a couple of their systems and wondered whether it might be beneficial to have them routinely checked by one of our engineers.

This is a service we gladly provide. But as with all service work, it comes at a cost.

Axtec OnBoard. Routine resetting costs nothing.

We calculated how much it would cost to do visit the site and do a routine reset twice a year and estimated it would be in the region of £250.00 per visit. There would be hidden costs as well in terms of keeping the vehicles in the yard ready for a service engineer’s visit.

However, the system is designed so that customers can do this simple reset themselves. At no cost and at a time to suit them.

Axtec OnBoard has no manual controls. Not only does this make it simple to use requiring no training but also means none of the settings or calibration can be changed. It is not possible to make the system display what you want thus potentially fooling drivers, loaders or the authorities.

What it does have though is a simple reset procedure which takes about twenty seconds to bring the system back within specification when the accuracy has drifted out.

Training someone to do it takes minutes, no special tools or technical knowledge is required and each vehicle can be reset in a matter of seconds.

And then that vehicle is back out on the road earning its keep.

No expensive service engineer to visit, no keeping the vehicles in the yard, no specialist tools or training.

So the cost of routine resetting Axtec OnBoard really is zero.

How accurate is YOUR axle weighbridge?

We were asked to check the accuracy of a competitor’s axle weighbridge recently.

To the untrained eye it looked quite a neat installation. But testing it with our purpose designed calibration vehicle told a different story.

There are two aspects to getting an axle weighbridge calibrated correctly. One is to prove that it as a basic weighing machine. The other is to check that it does what it was designed to do – weigh axles accurately.

The system in question was reasonably accurate when we tested it with one tonne block weights. No error greater than 10kg up to 11,000kg and only marginally worse up to 12,000kg.

So far so average.

Axtec's Specialist Axle Weighbridge Test Vehicle

But when we weighed our test vehicle dynamically, as the system is supposed to operate, the error we found was startling.

Our test vehicle on the day grossed out at 38,680kg gross. But the axle weighbridge weighed it at 35,650kg.

More than three tonnes lighter.

That’s three tonnes more the client could have been putting on his trucks in ignorance.

Potentially three tonnes over the legal limit and almost certainly in line for a prosecution.

The concrete either side of the weighing platform is crucial for system accuracy. So we conducted a full levels survey again with startling results.

What looked like a nice level piece of concrete was in fact totally unsuitable for accurate weighing of articulated vehicles.

Unfortunately for the customer, the only option is to dig the system up and start all over again.

Getting an axle weighbridge calibrated correctly requires specialist equipment and Axtec are the only company to have invested in the right tool for the job.

And means we can offer the world’s most accurate dynamic axle weighbridge.

Can we help you check out your axle weighbridge maybe?

Get in touch and we’ll see what we can do.

Six in two weeks.

That’s how many operators that have contacted us about issues with axle weighbridges. We should add that none of them were supplied by Axtec.

The issues are numerous. Load cell mountings failing – again.

The frame cracking – again.

The concrete approaches breaking up – again.

The system not calibrating – again.

Any company will experiment and look for a cheaper, faster way to make an axle weighing system. Sometimes they work and sometimes they don’t. It’s important though to learn from the bad experiences to make the product better.

But the failures we have seen recently with these systems are all recurring problems. Some have been recurring for years. Little is being learnt to make sure the product is better, more reliable, more accurate or more hard wearing.

We have a full axle weighbridge installation in our yard purely for research and development. We can try out new load cell mountings, new software or new instrumentation in a proper working environment.

Testing an axle weighbridge - like us to test yours?

That facility wasn’t cheap but it means we can thoroughly test every design change or new idea before it goes to the customer. And if a problem does occur on site, we can replicate the conditions in our factory to track down and eliminate the cause.

Operators contact us because they are frustrated at the repeating problems and disillusioned with the attempts to rectify them.

And Axtec can test and maintain most systems usually to a higher standard than the original supplier.

And some axle weighbridges we look after are approaching 40 years old and still in excellent working order.

Sometimes we have to advise the customer they must bite the bullet and replace the system in its entirety. That is never a cheap option but at least it’s a long term solution.

So if you have a troublesome axle weighing system that we might be able to help with, feel free to get in touch and we’ll see what we can do for you.

What we tell you might not be what you want to hear but at least we will have the solution to the problem.

Any vehicle can be weighed.

The perception may be that only heavy goods vehicles can be stopped at a weight checks. They are after all by definition heavy.

But in fact any vehicle can be overloaded and can be pulled in and weighed.

Figures show that in 2012, 24 cars were weighed for instance. And 19 of them were found to be overloaded.

Car, HGV or anything in between, overloading affects all the major components making vehicles potentially unsafe and in danger of being prohibited. The worst cases could end in a prosecution.

It is not unknown for the insurance on an overloaded vehicle that has been involved in an accident to be invalidated.

Any vehicle can benefit from being weighed.

As in all areas, technology is improving and that includes the detection of overweight vehicles.  The installation of sensors in the road coupled to ANPR cameras ahead of enforcement sites means that an overloaded vehicle is more likely to be detected.

Recent statistics show that the number of these sites are now into double figures and that number could well grow meaning that more overloaded vehicles could be detected.

This is good news for law abiding operators in that they ought not to be diverted from a busy day into a weight check but also because more of those illegal transport companies will be caught.

But many operators find there are positives to weighing their vehicles too, particularly those who err on the side of caution and underload them.

Running vehicles at full legal weight is a good thing. It means you are maximising the capacity and running at peak efficiency.

One of our clients found he could get a staggering 30% more material on each vehicle after he installed his own axle weighbridge.

Imagine reducing your running time by a third.

There are plenty of systems available to prevent overloading. Whether they are weighed back at the depot or out on the road where the load may change throughout the day, there is a suitable system in our range to help.

And reducing the underloading can only add to your profits.

See you at the NEC in October?

We’ll be making our debut at FleetManagement Live at the NEC in October.

The decision to exhibit is a logical step and recognises the increasing number of van operators in the UK. And we have systems that are extensively used by van operators.

Axtec’s OnBoard Load Indicator for instance is ideal for multi-drop or diminishing load operations. Overloading has a detrimental effect on many major components of a van – tyres, brakes, steering, clutch, suspension – and can lead to prohibitions, prosecutions and, if you run larger vehicles, may even affect an ‘O’ licence.

Axtec OnBoard - Preventing Overloading on Vans.

With more new vans registered each year joining already heavily-congested roads, driver and road-user safety has never been more important for fleet operators.

But, with DVSA figures showing 93% of 10,000 vans stopped in 2015 were overloaded, it seems the safety implications of carrying additional weight are not always fully realised.

The Axtec OnBoard Load Indicator can help solve that problem though.

With a simple colour display that shows all the axle and gross weight information all the time and no manual controls so no driver training is involved. Axle and gross weights are all displayed the second the ignition is switched on.

The colour display allows information to be displayed graphically. Legal weights are shown in green, loads over 80% in amber and overloads in flashing red. There’s even an audible alarm selectable by management if required.

And outputs for connection to a tracking device are included as standard. So incidences of overloading can be recorded and reported back to base.

And the customer calibration facility means that keeping the system accurate can be done quickly and simply by our own people.

No expensive service visit is requird.

So if you're operating vans that you need to keep legal, come and see us at the NEC. We’ll be on stand P62 on 3^rd and 4^th of October.